Flare Stack Monitoring

Visual and thermal imaging cameras can be used to identify correct pilot ignition, proper burning profiles and basic flare conditions

Viper is exhibiting at the 2026 BLEWS Symposium

Many industries use flare stacks to burn off unwanted waste gas byproducts or flammable gases released by pressure relief valves during unplanned over-pressuring of plant equipment. Applications include oil and gas drilling operations, oil refineries, chemical process plants, gas distribution infrastructure, and landfills.

In many situations, regulations mandate the monitoring of the stack flame or the pilot flame that ignites the gases to prevent unburned hydrocarbons from being released into the atmosphere. Viper assists oil and gas operators in maintaining compliance with regulations such as Method 22 by monitoring black smoke emissions and providing actionable notifications when flaring exceeds acceptable limits.

Viper's System Solution

Our camera monitoring systems are ideal for constant, automated, remote monitoring in virtually any weather. They are also more cost-effective and avoid technical issues associated with UV flame detectors and similar technologies. ViperVision software uses AI and computer vision to provide accurate detection, intelligent automation, and streamlined reporting for comprehensive monitoring.

The cameras are mounted on a structure in weather-resistant housing. Obtain clear images with thermal and visual cameras combined with ViperVision software and integrated VisionAery capabilities.

Specific capabilities:

Flame Detection: a reliable tool for clear image and temperature measurement; tracks flame size and color

Smoke Detection: uses the Ringelmann Opacity Score; scans each frame to capture even the faintest wisp of smoke

Flare Monitoring: AI features and data history to help with compliance requirements; tracks flame and pilot health

Liquid Leak Detection: utilizes a well-tested vision model to detect leaks; filters out false positives from shadows. >>Learn more

Custom Alerts: intelligent notifications alert you about the data you want to monitor

ViperVision flare monitoring with VisionAery — ViperVision powered by VisionAery: Flare stats and Ringelmann Opacity Score

VisionAery flare monitoring screenshot — ViperVision powered by VisionAery: Logs EPA Method 22 opacity, tracks flame and pilot health

VisionAery Liquid Leak Detection — ViperVision powered by VisionAery: Highly accurate advanced Liquid Leak Detection

ApEX Predator Kit

Engineered to withstand hazardous environments and meet stringent regulations, this group of explosion proof camera systems redefine safety and monitoring standards in the most demanding industrial settings. Available with both thermal and visual camera options!